correct use of ppe

Correct Use of PPE: A Practical Guide to Staying Safe at Work

Correct Use of Personal Protective Equipment (PPE)

Personal protective equipment (PPE) helps protect people from workplace hazards when those risks cannot be adequately controlled in other ways. It can include items such as safety helmets, gloves, eye protection, hearing protection, high-visibility clothing, safety footwear and respiratory protective equipment.

PPE is only effective when it is suitable for the task, fits properly and is used and maintained correctly. It should not be treated as a substitute for safer equipment, effective work procedures or other measures that remove or reduce the hazard.

Start with the risk assessment

Before selecting PPE, assess the hazards and consider how they can be eliminated or controlled at source. For example, guarding machinery or improving ventilation may provide more reliable protection than relying on PPE alone. PPE is generally used when a risk remains after other reasonably practicable controls have been considered.

The assessment should identify the type and level of protection needed, who requires it and whether different items need to be worn together. A glove, for example, must be suitable for the substance or task involved; a glove that protects against one hazard may not protect against another.

Choose suitable PPE

PPE should be appropriate to the hazard, the wearer and the working conditions. When choosing it, consider:

  • the specific hazard and the level of protection required
  • whether it fits the wearer and can be adjusted correctly
  • comfort, including the effects of heat, movement and length of use
  • compatibility with other PPE, such as safety glasses worn with a respirator
  • whether it is suitable for the environment, task and any substances involved
  • the manufacturer’s instructions, limitations and recommended service life

Where PPE needs to fit an individual, a generic or poorly fitting item may not provide adequate protection. Respirators, in particular, need to be selected for the hazard and wearer. Tight-fitting respirators require a suitable face-fit test, and facial hair can prevent an effective seal. Seek competent advice if there is any doubt about selection.

Use PPE correctly

Wear PPE for the tasks and areas specified by your employer, and follow the instructions provided. Check that it is the correct item, is in good condition and has been adjusted properly before use. Do not modify it or use it for a purpose for which it was not designed.

Put PPE on and take it off in the sequence recommended for the task. This is especially important where clothing or equipment may be contaminated. Avoid touching contaminated surfaces when removing PPE, and follow workplace arrangements for disposal, cleaning or storage. Wash your hands where required.

Use all required items together. If PPE interferes with another item—for example, if a helmet affects the fit of hearing protection—stop and report the problem. The combination may need to be reassessed.

Inspect, clean and store it

Check PPE before use and, where appropriate, during the task. Look for damage, wear, contamination or signs that it may no longer provide the required protection. Follow the manufacturer’s guidance and workplace procedures for cleaning, maintenance and inspection.

Store PPE in a clean, dry place where it will not be damaged or contaminated. Keep it separate from personal clothing or equipment when necessary. Do not use damaged PPE, and report defects promptly so that it can be repaired or replaced. Some items, such as filters or disposable PPE, need to be replaced according to specified limits rather than reused indefinitely.

Training and responsibilities

Employers should assess risks, provide suitable PPE where needed and ensure that workers know how to use it. This includes providing appropriate information, instruction and training, as well as arrangements for maintenance and replacement. In Great Britain, the Personal Protective Equipment at Work Regulations 1992, as amended, set out relevant duties; employers should check the requirements that apply to their workplace.

Workers should use PPE in line with their training and instructions, look after it and report loss, damage or problems with fit. If PPE is unavailable, unsuitable or prevents the task from being carried out safely, raise the issue with a supervisor rather than carrying on unprotected.

Make PPE part of a wider safety system

Correct PPE use is an important part of workplace safety, but it works best alongside effective risk control, clear procedures and regular training. Review PPE choices when tasks, equipment or hazards change, and encourage workers to report concerns. The right equipment—properly fitted, used and maintained—can help reduce exposure, but it cannot make an unsafe task safe on its own.

 

Essential Tips for Proper PPE Usage and Maintenance

  1. Choose PPE suited to the hazard and task.
  2. Check PPE for damage before each use.
  3. Wear PPE as instructed and fitted correctly.
  4. Keep PPE clean and store it safely.
  5. Replace damaged or expired PPE promptly.
  6. Remove PPE safely to avoid contamination.

Choose PPE suited to the hazard and task.

Choose PPE that is specifically suited to the hazard and the task you are carrying out. Consider the type and level of protection needed, the working environment and whether the equipment will fit comfortably and work properly with other PPE. For example, gloves must be appropriate for the substances or materials handled, while respiratory protection must match the airborne hazard. If you are unsure which equipment to use, check your workplace guidance or ask a supervisor before starting work.

Check PPE for damage before each use.

Before each use, check your personal protective equipment (PPE) for damage, wear or contamination that could affect its effectiveness. Look for cracks, tears, loose fastenings, worn straps or expired components, and make sure each item fits and works as intended. Do not use damaged PPE; report it to your supervisor and arrange a suitable replacement before starting the task.

Wear PPE as instructed and fitted correctly.

Wear personal protective equipment (PPE) exactly as instructed and make sure it fits correctly before starting work. Adjust straps and fastenings so items stay securely in place without restricting movement or vision. Poorly fitted or incorrectly worn PPE may not provide the protection intended, so ask a supervisor for help if it feels uncomfortable, is damaged or does not fit properly.

Keep PPE clean and store it safely.

Keep PPE clean and store it safely to help maintain its effectiveness and prevent contamination or damage. Follow the manufacturer’s instructions and workplace procedures for cleaning, drying and inspecting each item, and replace any PPE that is damaged or no longer provides adequate protection. When not in use, store it in a clean, dry place away from chemicals, dust, direct sunlight and other potential hazards.

Replace damaged or expired PPE promptly.

Replace damaged or expired PPE promptly, as worn, cracked or out-of-date equipment may no longer provide the protection it was designed for. Check items regularly and follow the manufacturer’s guidance on inspection and replacement dates. If PPE is damaged, contaminated or past its expiry date, stop using it and tell your supervisor so it can be replaced before work continues.

Remove PPE safely to avoid contamination.

Remove PPE carefully to avoid transferring contaminants to your skin, clothing or nearby surfaces. Follow your workplace’s removal procedure and take items off in the recommended order, handling contaminated areas as little as possible. Dispose of single-use PPE in the correct waste container, and clean and store reusable equipment as instructed. Wash or sanitise your hands afterwards, even if gloves were worn.

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